System Install

5.SYSTEM INSTALL

ENSURE THE POWER TO THE SYSTEM AND GPO’s ARE OFF AT THIS POINT

5.1 Install The Controller Panel

5.1.1 Install the wall mounted panel ensuring that the POWER supply is OFF

5.1.2 Install the Hydroxzone unit with two (2) check valves and a drain must be installed to the Hydroxzone braided supply tube to prevent backflow of water through the Hydroxzone unit

5.1.3 Install the wall mounted panel so that the Hydroxzone unit is as close as possible to the Dynamic Venturi Injector to reduce ozone loss through lengthy tubes

5.1.4 Plug the pool pump into the GPO outlet marked ‘PUMP’ ensuring the POWER is OFF at the GPO. For International installations, connect the pump to the junction box

5.1.5 Plug the Hydroxzone unit and the Chemical Dosing unit into the GPO marked ‘AUX’. For International installations, connect the Hydroxzone unit to the junction box, and connect the Chemical Dosing unit to a separate power supply

5.2 Install The Dynamic Injector Assembly

5.2.1 The Dynamic Injector Assembly should be installed directly after the pool pump, in a way that enables easy access to the adjustment valve, and so the Dynamic Venturi is not exposed to potential physical hazards

5.3 Install The Multicyclone

5.3.1 The MultiCyclone should be installed directly after the Dynamic Venturi Injector Assembly. Refer to the Multicyclone installation and operation manual for further information. If the MultiCyclone cannot be installed directly above the Dynamic Venturi Injector due to height restrictions, install the MucltiCylcone on a MycltiCyclone stand, next to the pool pump, ensuring the shortest possible distance between Dynamic Venturi Injector and the MultiCyclone.

NOTE: Waterco recommends the use of ‘Sweep Elbows’ to ensure optimum hydraulic flow and best results of the Hydroxypure system.

5.4 install The Dual Probe

5.4.1 The Dual Probe should be installed to the Dynamic Injector Assembly using the Teflon tape provided. The Dual Probe fits neatly into the tee located on the Dynamic Venturi Injector Assembly. Remove protective cover from probe and carefully insert the probe into the tee without touching the end of the probe. Screw the locating nut on the probe up hand tight only, once the probe is inserted to the tee.

5.4.2 Connect the end of the probe marked ‘ORP’ to the connection on the Chemical Dosing Unit marked ‘ORP’ on the right hand side, see Figure 5-1.

5.4.3 Connect the end of the probe marked ‘pH’ to the connection on the Chemical Dosing Unit marked ‘pH’ See Figure 5-2.

Figure 5-1 Installing ORP connector

Figure 5-2 Installing pH connector

NOTE: Waterco recommends the use of ‘Sweep Elbows’ to ensure optimum hydraulic flow and best results of the Hydroxypure system.

5.5 Install Hydroxzone Supply Tube

5.5.1 Connect the Hydroxzone supply tube. Air is required to flow from the Hydroxzone unit to the Dynamic Venturi Injector

5.5.2 The Hydroxzone unit is supplied with sufficient braided supply tube which may be cut to length. Ensure sufficient slack in the supply tube. Do not extend the length of the braided supply tube.

5.5.3 Cut the braided line a minimum of 600mm (24in) from the Hydroxzone unit and install the check valve with the concave shape facing the direction of the Dynamic Venturi Injector, ensuring the flow of air from the Hydroxzone unit to the Dynamic Venturi Injector. See Figure 5-3 below.

Figure 5-3

5.5.4 Install the Hydroxzone unit with two (2) check valves and a drain must be installed as follows: (see Figure 5-4)

I. Cut the braided supply tube a minimum of 600mm (24in) from the Hydroxzone unit.

II. Install the ‘T’ supplied in the installation kit between the 2 sections of supply tube, with one end of the ‘T’ vacant and pointing to the ground

III. Cut the braided supply line approximately 200mm (8 in) further on the Dynamic Venturi Injector side of the ‘T’ piece, and install a check valve with the concave shape facing the direction of the Dynamic Venturi Injector ensuring the flow of air from the Hydroxzone unit to the Dynamic Venturi Injector.

IV. Cut the braided line to length, ensuring a length of 200-300mm (8-12in) of braided supply hose is available to make a drain off the ‘T’

V. Take the 200-300mm (8-12in) piece of braided supply hose and cut it in half

VI. Install the second check valve between the 2 pieces of cut supply hose

VII. Connect the 200-300mm (8-12in) piece of braided supply tube with check valve installed, and connect to the base of the ‘T’ – ensuring that the concave shape is facing toward the vacant end of tube (Figure 5-4). Ensure this drain tube is pointing to the ground. This will ensure water is able to drain from the supply tube.

5.5.5 Connect the other end of the braided supply tube to the Dynamic Venturi Injector’s open nipple

5.6 Install The Chemical Injection Points

5.6.1 Acid Injection Point

I. The acid (pH) injection point is to be installed on the pool return line, after all other pool equipment.

II. Dry fit the chemical injection point saddles to ensure sufficient space and clearances.

III. Ensure that the heads of the chemical injection points have a minimum of 200mm (8in) clearance so that the chemical feeder hoses may attach freely. The chemical injection points may be installed on either vertical or horizontal pipe.

IV. Whilst in dry fit, mark the holes to be drilled into the pipes, so they are directly under the open head of the chemical injection point.

V. Use a 22mm (55/64 in) hole saw, drill the first hole and clean the swarf (Figure 5-5 to 5-6)

VI. Install the lower and upper clamps (Figure 5-7 and 5-8), so that the hole is directly beneath the open head of the upper clamp. Then secure the clamps together using the nuts and bolts provided, tightening with adjustable wrench or 10mm (25/64 in) socket wrench, (Figure 5-9)

Figure 5-5

Figure 5-6

Figure 5-7

Figure 5-8

Figure 5-9

VII. Using the Teflon tape provided, install the reducing bush to the top of the chemical injection clamp (Figures 5-10 and 5-11). Hands tighten, and then ½ turn with adjustable wrench (Figures 5-12). Do not over tighten.

VIII. Using the Teflon tape provided, install the chemical injectors to the reducing bush. Hand tightens, and then ¼ turn with adjustable wrench (Figures 5-13 and 5-14).

5.7 Connect The Chemical Supply Tubes

The Hydroxypure system is supplied with ample chemical supply tubes which may be cut to length using a sharp utility knife.

5.7.1 Connect to chemical injection assembly

Figure 5-15

Take one end of the chemical supply tube and feed it through the tightening nut and holding ring. Then push the end of the tube over the pipe holder. Ensure that the tube is pushed on firmly over the tip. See image below.

Figure 5-16

Figure 5-17

5.8 Connect Chemical Injection Points To The Chemical Dosing Unit

Cut the chemical supply tube connected to the chemical injection point to a suitable length allowing enough slack. Then feed the tightening nut and holding ring over the tube. Push the open end of the tube onto the pipe holder in the base of the chemical dosing unit RIGHT HAND SIDE (discharge side Figure 5-18) and screw the collar hand tight (Figures 5-19 and 5-20).

Repeat so both tubes are now connected with one end joined to the chemical injection point and the other joined to the RIGHT HAND SIDES (discharge sides) of the chemical dosing unit pumps.

Figure 5-1 9

Figure 5-20

5.9 Assemble The Foot Filter And Chemical Level Probe

Figure 5-21

5.9.1 Where a chemical level probe is to be installed, take the probe and slide it into the drum pick up. When in position, push it in to ‘click’ it into place. Then take the locking ring and install that over the drum sensor (Figures 5-22 to 5-26).

Figure 5-22

Figure 5-23

Figure 5-24

Figure 5-25

Figure 5-26

5.9.2 Take one end of the chemical supply tube and feed it through the tightening nut and holding ring. Then push the end of the tube over the pipe holder. Ensure that the tube is pushed on firmly over the tip. Screw the tighten nut onto the foot filter hand tight.

5.9.3 The drum lid has a pre-drilled hole. Pass the supply tube and sensor cable through the lid of the drum and connect to the appropriate side of the chemical dosing unit.

• The LEFT HAND pump is for ACID
• The RIGHT HAND pump is for PEROX

5.9.4 Connect the chemical level probe cables to the connections marked ‘LEVEL’. ACID drum sensor to the LEFT, and PEROX drum sensor to the RIGHT (Figure 5-32)

Figure 5-22

Figure 5-23

Figure 5-24

Figure 5-25

Figure 5-26

5.10 International Installations – Installing Flow Switch

5.10.1 For installations that have a junction box in place of GPO outlets, a flow switch is to be installed in the pool system and connected to the chemical dosing unit. See Figure 4-3 on page 9 and Figure 5-34 below.
5.10.2 Connect the Hydroxone unit to the junction box
5.10.3 Connect the pool pump to the junction box
5.10.4 Connect the junction box to the power supply – ensuring power is off at this stage

Australian model shown

Figure 5-33

(A) STANDBY input
(B) FLOW input

(C) pH sensor connection input (left pump head)
(D) acid chemical tank input (left pump head)
(E) ORP sensor connection input (right pump head)
(F) Perox chemical tank input (right pump head)
(G) Power supply 230V AC 50-60Hz
(H) communications port for optional gsm/gprs modem package (disabled)

ENSURE THE POWER TO THE SYSTEM AND GPO’s IS OFF AT THIS POINT

5.11 Optional Equipment

5.11.1 Leaf Trapper

The Waterco Leaf Trapper do not require a media such as sand or D.E powder to operate, instead the filter contains an element which is easily removed to clean or replace.

It is recommended to use an 800 micron bag when is expected high bather loads or heavy leaf environments.

I. Ensure that it is on a flat level surface and is aligned with the pump.
II. Remove the cartridge filter from the carton and install the pressure gauge into the threaded port on the filter lid provided. Using Teflon, wrap once around the brass pressure gauge thread in a clockwise direction and screw into the threaded lid port. A CAUTION.
III. Hand tighten the pressure gauge into the lid only for sealing.
IV. The optional leaf trapper should be located prior to the pump. Please refer to figure 5-36 an 5-37 for the recommended location.

Figure 5-36
Schematic diagram showing injection points of Perox598 and acid.
MC = Multicyclone

Figure 5-37
Schematic diagram showing Injection Points of Perox598 and Acid in a side stream configuration.

VII. Cut and fit the pipe and fittings onto the Leaf Trapper and the pump.

It is advisable to bolt the filter down to the floor where the filter is located. This will prevent the filtration plumbing from working with dyna bolts loose with the expansion and operation of the filter during regular cycles. It will also help to prevent unnecessary stress on the plumbing while unscrewing the filter lid lock ring.

5.11.2 Optional De-Gas Equipment

A. Degas Chamber – media and cartridge filters

The De-Gas Chamber is a compact and efficient device that will remove residual air from the Hydroxypure system.

For Hydroxypure systems that inject high volumes of ozone, multiple De-Gas Chambers can be installed in series to ensure adequate removal of excess air.

If installing in series, install each De-Gas Chamber as close as possible to the previous De-Gas Chamber.

Install the De-Gas Chamber after the MultiCyclone and prior to the filter.

Please refer to figures 5-36 and 5-37 for the recommended location of the De-Gas Chamber. If it’s not possible to install it pre-filter, the alternative location is as last piece of equipment in the pool return line.

The connection of the inlet and outlet to the Chambers must be done in accordance with the stickers noting “INLET” and “OUTLET”. The inlet of water must come through the centre pipe inside the chamber and exit through the opening in the bottom of the tank.

Media and Cartridge filters – FULL system includes;

• Contact chamber
• Auto De-Gas Valve(s